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ArcelorMittal Ostrava and its environment protection programme

Almost daily do we witness in the media space an ongoing and never ending discussion broadly generalized – that of ecology and environment protection. Most laics, and I feel sufficiently entitled to call myself one, conceive matters of ecology as somewhat of a foggy affair, given its most juvenile state of development and an unevenly broadband coverage. There are as well numerous partisans of a theory claiming that the whole rush about ecology is but pure, deliberate wave of misinterpretation, enabling to conceal behind that PR-cover authentic and most important factors. Opponents of the environmental issue are numerous, and their ranks grow thicker especially in third world countries that are actually on the rise – argumenting, that ecology is a purposedly conceived economic phenomenon, by which the Westerners strive to put an artificial fringe to their progress, restraining them from cultivating the positive economic impetus, and last, but not least – that it is a wasteful and costly luxury that only the rich and “parvenu” can afford.


ArcelorMittal Ostrava a.s.


Vratimovská 689
707 02
Ostrava-Kunčice
Czech Republic
See this address in Google Maps


+420 597 331 111


Andrej.Skandera@arcelormittal.com


www.arcelormittal.com


Anoop Nair | Investment Director

           

How well do we realize our collective responsibility towards environment? How much are we able to sacrifice, to retreat from for the sake of the greater, yet still unclear positive consequences? Digging into this very problematic issue, I was as much surprised by finding an up-to-date, harmonic and objective definition of environmental protection in basic documents outlining corporate responsibility amidst ArcelorMittal Ostrava, a.s., as I was by the fact, that not only arent they idle talk, but on the contrary - most advanced strategies that are being fully implemented and which provide a solid theoretical background for several concrete steps towards environment protection. For someone used to reading between the lines, as he puts together tough and self-confident affirmations from the published papers of ArcelorMittal Ostrava Environment programme (put ahead in 2006), and the list of projects already realized or taken into consideration, it becomes evident that the management of ArcelorMittal Ostrava is indeed paying due attention to these issues.

Innovation and modernization may appear for someone uninvolved as deliberate improvisations of an idle brain, yet on the other hand it may be considered as theultima ratiofor most global corporations, that are forced,while opposing the structural problems of economic recession, to find ways how to uphold steady production in spite of rising production costs. By approving measures leading to the increase of the added value, to the efficient use of labour and time, by carefully safeguarding human and natural potential, we are paving the way for the reinforcement of quality as opposed to quantity Tomas Bata, the famous Czech entrepreneur and businessman, whom his contemporaries often nicknamedHenry Ford of Europeas an hommage to his wise and revolutionary management strategy (care of the employee), issued a statement back in 1930s, commenting on the progress of the Great Recession – “…this is a crisis of morale, of misinterpreted priorities; only if we can agree collectively (i.e. management and staff) on what is important, and discern the willingness to follow that goal, are we to succeed…”

Apparently, there exist such collective persuasion and willingness in ArcelorMittal Ostrava. During the last five years the company has spent more than 1.5 bn CZK on production development, ecology and safety. A similar trend is expected in the years to come. The companys goal is to fulfill the medium-period strategy, that foresees a modernized production of sophisticated rolled products of specific qualities with a higher added value. Fundamental, ground-lying documents of corporate responsibility, like the followingthe companys Code of Conduct, the Integrated Management System and its adapted derivateEnvironmental Management System, and finally the companys Environment Programme, outlined in 2006all of them testify, that Ecology is a priority jointly agreed upon by the management and the staff, reflecting broad public discussion on each single project withaffectedpartiesmayors, towns and municipalities, elected representatives of self-governing bodies.

In socialist times there existed among local people a peculiar saying – “Ostrava černá, meaningBlack Ostravaand reflecting the citys anxious and deprived environment, its vulnerability. Nowadays a newcomer is positively amazed at the obviously fresh air, the abundance of greenery, trees and park zones in the downtown. Of course, much of it is due to the closed coal mines, that are not exploited any more. But let us have a quick look at the list of achievements in the field of environment protection, that have been realized by ArcelorMittal Ostrava since 2004, when the former JSC No Huť was taken over by Lakshmi Mittal, whose strategy was above all focused on the restructuring and modernization of declining steelworks. At the present phase of the companys development, the decreasing of environmental load es ensured mainly by the following:

  1. By decreasing production and the number of operated pollution sources

  2. By implementing environmental measures

  3. By introducing the Integrated Management System and promoting sound knowledge and collective awareness of the environmental responsibility

 

Ad. 1) Numerous sophisticated and high-tech improvements have been made in five major production facilities, which are at the same time the mostpolluting” – Coking Plant, Blast Furnaces, Steel Plant, Rolling Mills and Service. In the Coking plant there have been formerly operating up to 11 coke-oven batteries (KB) with minimum environmental facilities and with an annual production about 3.5 million tonnes of coke. Nowadays 3 coke-oven batteries are fully operational, 2 of them (N.1 and 2) are stamp charged batteries and 1 large volume coke-oven battery is top charged. Annual production amounts to 1.5 million tonnes of coke. As to the Blast Furnacesfive sintering belts were operated previously. Two of them were exhausted by old outdated electric filters and three by multi-cyclones. Four blast furnaces were operated in continuous regime without dust exhaustion of casting platforms. Nowadays all 5 sintering belts are fitted with advanced electric filters. Casting platforms nearby the blast furnaces proper are fully exhausted with one BF remaining in cold reserve. In the Steel Plant 4 tandem type, twin-hearth furnaces have been introduced instead of 10 Siemens-Martin and Maerz-Boehlenz furnaces with minimum environmental facilities, and the annual production shifted to 3.2 mln tonnes of crude steel cast on continuous casting equipment from the former 4 mln tonnes of crude steel cast into obsolete ingots. In the Rolling Mills operation of all 42 soaking pits for preheating ingots had been stopped due to the replacement of ingot casting by continuous casting. Last but not least stand the Service facilities, where formerly 8cold-air cupola and medium-frequency furnaces all operated with insufficient environmental facilities; annual production up to ca 89 thousand tonnes of grey cast iron and steel castings. Former assortment included mainly heavy castings intended for metallurgical production. Nowadays an induction, melting shop is being operated, with two up-to-date induction furnaces. Present annual production is some 12 thousand tonnes of grey cast iron, nodular cast iron and steel castings. Due to the shut-down of ingot way, the present assortment of the company consists of complicated and demanding engineering castings, as fas as shape is concerned, and light castings intended for engineering production.

Ad 2) Implementing environmental measures. A whole array of enviro-projects has been launched in the past, in order to keep it brief well just point out the most resounding:

  • Dedusting of sintering plant North and South at the Blast Furnaces; in October 2011 modern and sophisticated textile filters by Luehr in Germany were installed following a deal worth some 1 billion CZK; in the end the pollution ratio dropped from the permitted maximum of 50 mg/m3 to as much as 20 mg/m3quite revolutionary an achievement.

  • Renewal of By-Products Plant, Phase 1Desulphurization of coke-oven gas

  • Dedusting of Power Plant Boiler

  • Modernization of Waste Water Treatment Plants on Lucina and Ostrava rivers

  • Biological Water Treatment Plant for phenol-ammonia containing waste waters

  • Adding Tar recyclate to coal charge

  • Equipment for removing oil from scales and scale sludge in the Rolling Mills

  • Separation of Blast Furnace sludge by hydrocyclones and many more

Ad 3) Speaking of the Integrated Management System and its environmental vector, worth mentioning are the following conclusions and guidelines: defining and regular actualisation of the so-called environmental policy as part of the policy of IMS.

The quality of products and services belongs to the top priorities of the company. It considers the environmental protection, observance of legal and other requirements, to which the company is subject to in this field, employee safety and health protection, a natural part of its business. ArcelorMittal Ostrava commits itself to

  • prevent pollution, and reduce the adverse impacts of its activities on the environment, especially in the area of air protection, water treatment, waste disposal, and utilization of natural sources;

  • to communicate and cooperate with the local authorities, the public and the customers, and thus to create a good image of the company, to provide objective information about the companys impact on the environment and safety of inhabitants;

  • to motivate the employees and to promote their awareness, expert knowledge and skills in the field of quality assirance, environmental protection, and safety at work.

 

Stanislav Slabeycius

 

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| ArcelorMittal | Czech Republic | hot metal | steel | rolled products |
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